Molds, tools, electrodes, devices - everything in the thousandths range
The prerequisite for high-quality injection molded components is the perfect injection mold. BKT's mold making department has been manufacturing injection molds and fixtures for over 60 years. Specialists, expertise and equipment make it possible: high-precision molds and tools with tolerances in the thousandths range.
Tools, molds and devices
- „Standard-“ injection molding tools
- Injection molds with free surfaces
- Multiple hot runner molds
- Inlay and composite tools
- „Standard-“ injection molds
- Folding core molds
- Jaw and slide molds
- Devices of all kinds
- Electrodes
- ...
Custom-made products according to drawings and/or data are also possible (e.g. for small series).
We usually manufacture all molds and tools in-house. In the event of significantly lower costs, new procurement via an international partner is also possible. Tool repairs and maintenance are carried out in-house.
Technologies and equipment
- Milling, 3-axis milling, 5-axis milling, HSC milling
- Turning, cross turning, longitudinal turning, scroll-free turning, round turning
- Grinding, surface grinding, profile grinding, cylindrical grinding, vibratory grinding
- Die sinking, wire erosion, start hole erosion/drill hole erosion
- Drilling, deep hole drilling
- Pressing
- Folding core technology for threads and undercuts
Ausstattung
- CNC milling machines, 3-axis milling center, 5-axis milling center, HSC milling center
- Conventional turning machines, CNC turning machines
- Surface grinding machines, cylindrical grinding machines, profile grinding machines, CNC grinding center
- CNC erosion machines (EDM)
- Numerous cutting tools
- Numerous assembly and clamping tools
- Various measuring tools and measuring and testing devices
Tool and mold storage: fire-protected, clean and documented
Tools and molds are stored in a separate climate-controlled and fire-protected room. Our tool storage also includes:
Storage of tools+
- optimal storage temperature between 15°C and 25°C
- optimal relative humidity of around 40-60%
- anti-corrosion agent or oil-based coating to prevent oxidation and corrosion
- dry and clean environment
- robust shelves
- avoidance of contact between molds
- clear labeling and proper documentation
- regular inspections
